材料機械性質

臺北科技大學 115-1 學期課程，課號 363928。

課程大綱

重要公告，全英語授課及課程要求 (All English Instruction & Course Expectations): 本課程所有教學內容（包括授課、教材、討論及評量）均以英語進行。英語程度不佳，上課聽不懂，或僅想輕鬆取學分的同學，請鄭重考慮後再選修。本課程為高等進階課程，具一定難度，預期及格率設定於 60% 至 80% 之間。 This course is conducted entirely in English (including lectures, materials, discussions, and assessments). Students with insufficient English proficiency, who may have difficulty understanding lectures delivered in English, or those merely seeking easy credits are strongly advised to reconsider before enrolling. This is an advanced-level course with a significant degree of difficulty; the anticipated pass rate is set between 60% and 80%. This course provides a comprehensive introduction to advanced manufacturing processes, with a special focus on Creep Age Forming (CAF) and Hot Stamping. Students will gain a theoretical understanding of the underlying principles, including the development and application of constitutive equations. A significant portion of the course involves hands-on laboratory work focusing on SEM analysis, creep aging experiments, and sample preparation (Weeks 3, 7, 9, 12, 15). Students will also practically implement constitutive equations using MATLAB and Finite Element (FE) software through subroutine coding. The course also includes open-book examinations (Weeks 5, 10, 14) requiring library research, with findings discussed in class. Selected weeks (4, 8, 13) will be delivered via online teaching. Important Course Notes 1. International Student Friendly: This course is designed to be welcoming and supportive for international students. 2. Language of Instruction and Assessment: For all students (domestic and international), all questions, presentations, and examinations must be completed in English. 3. Laboratory Requirement: In addition to scheduled class hours, this course requires frequent participation in laboratory experiments involving SEM analysis, creep aging, and sample preparation. The results from these experiments will be discussed in class and will contribute significantly to your continuous assessment grade. 4. Open-Book Exam Procedure: For open-book exams, students must come to the classroom to collect the exam paper, then proceed to the library to research and answer the questions. Answers and findings will be discussed collectively at the end of the relevant class session. 5. Online Teaching Weeks: Weeks 4, 8, and 13 will be conducted online. Please check [LMS/Email/Course Website] for access details and materials. 本課程旨在全面介紹高等製造製程，特別著重於潛變時效成形 (Creep Age Forming, CAF) 與熱沖壓 (Hot Stamping)。學生將學習相關理論基礎，包含構成方程式 (Constitutive Equations) 的建立與應用。課程的重要組成部分為實作實驗，聚焦於 掃描式電子顯微鏡 (SEM) 分析、潛變時效實驗及試片準備（第3、7、9、12、15週）。學生亦將透過撰寫副程式 (Subroutine)，運用 MATLAB 及有限元素 (Finite Element, FE) 軟體實際應用這些構成方程式。本課程亦包含開書考試 (Open-Book Exams)（第5、10、14週），學生需至圖書館搜集資料，並於課堂上進行研討。特定教學週（第4、8、13週）將採線上教學方式進行。 課程重要事項 1.國際學生友善課程： 本課程致力於為國際學生營造一個友善且具支持性的學習環境。 2.授課與評量語言： 所有學生（含本地生及國際學生）的課堂提問、口頭報告及所有考試均需使用英文完成。 3.實驗課程要求： 除排定課堂時數外，本課程要求學生積極參與實驗課程，內容包括 SEM分析、潛變時效及試片準備。實驗結果將於課堂中討論，並佔平時考核之重要比例。 4.開書考試程序： 開書考試時，學生須至教室領取試題紙本，隨後前往圖書館查詢資料以完成作答。答案及研討成果將於該次課程結束前進行小組或全班討論。 5.線上教學週： 第4、8、13週將採線上教學。請留意teams以獲取登入詳情及教材。

課程進度

• This syllabus (weekly topics, labs, and assessment dates) is subject to change at the instructor’s discretion. • 本課程之授課內容、實驗週次與考試日期得依教學需要滾動修正，以授課老師公告為準。 • Week 1: Course Introduction & Overview • Week 2: Introduction to Creep Age Forming (CAF) • Week 3: Laboratory: SEM, Creep Aging & Sample Preparation #1; Fundamentals of Constitutive Equations for CAF • Week 4: (Online Teaching) Fundamentals of Constitutive Equations for CAF (Continued) • Week 5: Open-Book Exam #1 (Collect in class, research in library, discuss in class) & MATLAB Coding of Constitutive Equations for CAF • Week 6: MATLAB Coding of Constitutive Equations for CAF (Continued) • Week 7: Laboratory: SEM, Creep Aging & Sample Preparation #2; Introduction to Subroutine Development • Week 8: Implementation of Subroutines in Finite Element (FE) Analysis • Week 9: Midterm Examination (If this session also includes lab work, specify: e.g., Midterm Examination & Laboratory: SEM, Creep Aging & Sample Preparation #3) • Week 10: Open-Book Exam #2 (Collect in class, research in library, discuss online) & Introduction to Hot Stamping • Week 11(Online Teaching) : Partial Differential Equations (PDE) & Constitutive Equations for Hot Stamping • Week 12: Laboratory: SEM, Creep Aging & Sample Preparation #3 (or #4 if Week 9 is lab); PDE & Constitutive Equations for Hot Stamping (Continued) • Week 13: (Online Teaching) MATLAB Coding of Constitutive Equations for Hot Stamping • Week 14: Open-Book Exam #3 (Collect in class, research in library, discuss in class) & MATLAB Coding of Constitutive Equations for Hot Stamping (Continued) • Week 15: Laboratory: SEM, Creep Aging & Sample Preparation #4 (or #5); Advanced Subroutine Development • Week 16: Implementation of Advanced Subroutines in Finite Element (FE) Analysis • Week 17: Course Summary & Review Session • Week 18: Final Examination • 第一週： 課程簡介與總覽 • 第二週： 潛變時效成形 (CAF) 介紹 • 第三週： 實驗課：SEM、潛變時效與試片準備 #1；CAF 構成方程式基礎 • 第四週： (線上教學) CAF 構成方程式基礎 (續) • 第五週： 開書考試 #1 (課堂領卷，圖書館作答，課堂討論) & CAF 構成方程式之 MATLAB 程式編寫 • 第六週： CAF 構成方程式之 MATLAB 程式編寫 (續) • 第七週： 實驗課：SEM、潛變時效與試片準備 #2；副程式開發入門 • 第八週： 副程式於有限元素 (FE) 分析中之應用 • 第九週：期中考試 (若本週亦包含實驗課，請註明，例如：期中考試 & 實驗課：SEM、潛變時效与試片準備 #3) • 第十週： 開書考試 #2 (課堂領卷，圖書館作答，線上討論) & 熱沖壓介紹 • 第十一週(線上教學)： 偏微分方程式 (PDE) 與熱沖壓構成方程式 • 第十二週： 實驗課：SEM、潛變時效與試片準備 #3 (若第九週有實驗則為 #4)；偏微分方程式 (PDE) 與熱沖壓構成方程式 (續) • 第十三週： (線上教學) 熱沖壓構成方程式之 MATLAB 程式編寫 • 第十四週： 開書考試 #3 (課堂領卷，圖書館作答，課堂討論) & 熱沖壓構成方程式之 MATLAB 程式編寫 (續) • 第十五週： 實驗課：SEM、潛變時效與試片準備 #4 (或 #5)；進階副程式開發 • 第十六週： 進階副程式於有限元素 (FE) 分析中之應用 • 第十七週： 課程總結與複習 • 第十八週：期末考試

評量方式

• Attendance: 10% Policy: Students who are absent three (3) or more times during the semester will automatically receive a failing grade for the course. • Laboratory Work (SEM, Creep Aging, Sample Preparation), Literature Review Writing & Open-Book Exam Participation/Discussion: 20% • Midterm Examination: 25% • Final Examination: 25% • 課堂行為與印象分數 (Classroom Conduct & Impression Score): 20% To maintain a productive learning environment and ensure classroom discipline, all students are expected to actively engage with the course material and refrain from disruptive activities. 為維持良好學習環境及課堂紀律，所有學生應專注於課程內容，避〇從事干擾教學之行為。 Students found engaging in personal activities unrelated to the course content during class time (e.g., using mobile phones for social media, playing games, attending to private work) will, for that particular class session, receive a zero mark for any applicable impression or participation score component. 若於課堂時間從事與課程內容無關之個人事務（例如：使用手機聊天、玩遊戲、處理私人工作等），該堂課之印象分數或相關參與度評分將以零分計算。(課堂中老師不做提醒，直接評分)

教材

【遵守智慧財產權觀念，請使用正版教科書，不得使用非法影印教科書】 使用外文原文書：是 LIN, Jianguo. Fundamentals of materials modelling for metals processing technologies: theories and applications. World Scientific Publishing Company, 2015.