家具製造程序

臺北科技大學 114-2 學期課程，課號 354521。

課程大綱

探討家具製造之最新技術，側重量產設備及其與產品工程的關係。介紹木材加工原理及最新量產設備之性能，以便依據家具特徵如組件形狀，材料性質，及產量多寡等考量，提出有效率的加工計畫（製造流程）。講授家具製造作業程序（從原料接受、備料、細作、裝配以迄塗裝、包裝、發貨等其間之種種細節），特別是以計量的觀點來看家具製造問題，以避〇發生瓶頸，製造系統整体概念之培養，尤為重點。 Survey of furniture manufacturing technology emphasizing mass production equipment and its relationship to furniture product engineering. This course provides students with an understanding of the principles of wood machining processes and the capabilities of modern production woodworking equipment. Students learn to develop efficient process plans (machining sequences) based on product characteristics such as part geometry, material composition, and production volume. Emphasis is on operations, and the integration of many types of equipment into a manufacturing system. This course specially requires the students to view the manufacturing process in quantitative terms.

課程進度

一. 課程大綱與成績評量說明 二. 從經營層面看家具廠的組織與製程策略 三. 從管理層面看家具製造程序與步驟 四. 家具物料清單與加工技術的整體流程規劃概念兼CNC產線產學準備 五. 家具製程，以系統家具設計與產銷為例的 DOWNTIME 與 4M 概念 六 . 依材質與產量, 以系統家具廠為例，認識最新家具的成型加工技術 八. 木製類家具的加工製程與系統家具，以CNC產線為例的加工製程為例 九. 期中考兼CNC產線產學準備 十. CNC產線產學實境操作 十一. 積層材家具的加工製程 十二. 金屬類 (鐵片、管、線) 家具的加工製程 十三. 塑膠類家具的加工製程Plastic furniture processing process 十四. 墊裝類家具的加工製程 十五. 多元材質家具(一)種類與家具組裝五金的應用減少用料浪費與提高加工效率的認識 十六. 多元材質家具(二)加工製程的系統分析 十七. 家具製程的最佳化與優化分析繼實例介紹: 嬰兒椅、吧椅的製程與運輸 十八. 期末考

評量方式

出席率+議題討論+小考+平常作業(40%), 期中 30 % 期末 30 % 成績考核: 1. 出席率 2. 課間的討論、小考、報告/作業 3. 期中/期末考試

教材

【遵守智慧財產權觀念，請使用正版教科書，不得使用非法影印教科書】 使用外文原文書：否 Anderson, D. M. (2014). Design for manufacturability : how to use concurrent engineering to rapidly develop low-cost, high-quality products for lean production. CRC Press. Bralla, J.G. (1999). Design for manufacturability handbook, 2nd Ed., NY: The McGraw-Hill Companies, Inc. Central Saint Martins College of Art & Design (2012). Making It: Manufacturing Techniques for Product Design. Laurence King Publishing. Degarmo, E. P., Black, J.R., & Kohser, R. A. (2003). Materials and Processes in Manufacturing, 9th Ed., John Wiley & Sons, Inc. Kalpakjian, S., & SchmidㄝS.R. (2006). Manufacturing Engineering & Technology, 5th ed., Prentice-Hall International. Knop, K., & Mielczarek, K. (2018). Using 5W-1H and 4M methods to analyse and solve the problem with the visual inspection process – Case study, 12th International Conference Quality Production Improvement, QPI 2018, MATEC Web of Conferences 183, 03006 <https://doi.org/10.1051/matecconf/201818303006> Lawson, S. (2013). Furniture Design: An Introduction to Development, Materials and Manufacturing. Laurence King Publishing. Prak, A. L., & Thomas W. Myers, T. W. (1981). FURNITURE MANUFACTURING PROCESSES. 3rd Ed. North Carolina State University. Thompson, R. (2007). Manufacturing Processes for Design Professionals. Thames & Hudson. Timings, R. L., & Wilkinson, S.P. (2000). Manufacturing Technology, 2nd Ed., London: Pearson Education Ltd. Willard, R. (1975) Furniture Construction, NCSU (North Carolina State University. College of Engineering), Raleigh.